To avoid this, careful handling is essential when applying heat to polyester fabric, which can shrink or burn at high temperatures. Try our Poly-Cotton Blend Blank Fabrics for a “Vintage/Retro Look”. Sign up today to enjoy these benefits and more! Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Conway for All Your Screen Printing Needs! When it comes to printing basic garments, most screen printers turn to 100-percent cotton substrates. What about ringspun cotton? There are four standard ways to determine whether the cure of a print is correct, and one is better than the others. Apply ink with a single stroke, which is sufficient to achieve good coverage. We are using a low bleed poly ink- on Badger softlock t-shirt. Features include short curing time, large color gamut, improved wash, extended shelf life, and more. The first and most common way to check the cure is with heat-tape strips. Conway, Inc. 1116 MacDade Blvd, Building B Collingdale, PA 19023, A.I.R. We’ve been in the business since 1988, and we’d be glad to help you make the best printing decision for your needs. For best results, we recommend printing on Cotton, Polyester or Cotton/Poly Blend fabrics. Follow ink manufacturer’s directions for curing time and temperature. High screen tension also lets you print with less ink, allowing for a thin ink film which creates a better product per the above. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. Cotton, Polyester, Cotton/Poly Blend. Our proprietary process for screen printing on cotton/polyester blends utilizes all of the cutting-edge best practices and creates a fantastic result. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. 50% polyester, 37.5% Airlume combed and ring-spun cotton, 12.5% rayon, 32 single 4.0 oz/yd2, 136g/m2. White 100% Polyester Blanks are recommended when sublimating vibrant colored designs. Polyester is a synthetic fabric. We can print on many surfaces! PolyesterClothing.com provides high-quality screen-printing services at affordable wholesale prices with low minimums and quick turnarounds and being #1 Baby & Toddler Blank Clothing Supplier. Blend – A blend is a fabric or t-shirt material that is made up of more than one type of material such as cotton, polyester or rayon. Screen Printing on Tri-Blends: A tri-blend garment will act more like carded cotton than a ring spun cotton garment. Choosing the right color or blend of cotton is key, though as while 100% cotton is best for the image, it might not always suit your particular needs and requirements. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. 65% color intensity 35% color loss due to cotton content. Cotton is the most widely produced natural fiber on the planet. On a 50/50 blend, they will not appear true to the intended color. Keeping ink film thickness as low as possible is vital, as it’s more difficult to control the temperature of the ink the thicker it is. A good polyester blend tee combines the breathability of cotton and the strength of polyester to create one unbeatable tee. When it comes to making your choice, there are certain things you should keep in mind, such as the fabric the garment is made of. Polyblend t-shirts are shrink-resistant and are designed to retain their shape longer than those made with 100% cotton. Polos can be screen printed but cotton and cotton/poly blend fabrics must have a smooth surface (jersey knit) to obtain a clean print. Fortunately, polyester does not need to be pre-shrunk like cotton. This goes for 100% cotton shirts as well as polyester or polyester blends. ... What can we screen print on? These inks must be highly resistant to bleeding due to the susceptibility of bleeding from the fabric’s dye. For that reason, cotton/polyester blends are becoming more common. The first thing to pay attention to is the temperature of the fabric during processing. Conway, Inc.1116 MacDade Blvd, Building B Collingdale, PA 19023, Phone: 1-610-534-0500Toll-Free Phone: 1-800-342-2723, Copyright 2016 AIR Conway | All Rights Reserved | Powered by, Contract Screen Printer, Embroidery & DTG Videos. ; Cotton – The world’s most popular fabric, which is known for its breathability and moisture absorbing properties; Polyester – A stay dri fabric that is known not to absorb moisture and retain body sweat. However, this reading only reflects the temperature of the ink, not the fabric dye, and you need to see both for the best results. Because of the different blend in fabric threads used, the ink won’t adhere to the fabric as easily as it would on 100% cotton garments. Traditionally, screen printing was always performed on 100% cotton materials. The last important step that creates a beautiful screen print on a 50/50 fabric is the curing process, which ensures that the ink stays on the fabric it’s been printed on. The Gildan DryBlend 5.4 ounce, 50/50 Poly cotton Blend t-shirt is one of the most popular moister wicking shirts for screen printing. Add the products you love to a favorites list and share directly from our site. Because it’s both easier and cheaper for this particular process. Read on to find out more about the process we’ve developed that makes attractive, accurate Screen Printing on 50/50 blends a reality. 2: Purchase the #avada #WebsiteBuilder bit.ly/2l3jd8A If you require strong jewel tones or a precise color match, a 100% cotton fabric will work better. Polyester is durable, but you will run into issues with dye migration when you start raising the temperature above 320 degrees, whereas rayon is tricky because of it’s low heat-tolerance. Branded Screen Printing's Guide to T-Shirt Fabric was created to help you decide on a fabric that works best with your custom t-shirt order. Polyester , first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. When preparing screens, use a high-tension mesh with thin thread. To achieve this, you may need to use a catalyst in your ink to reduce the curing temperature. Our Texsource Polyester Inks are designed for use with cotton/polyester blends, 100% polyester, or stretchable poly fabrics (garments which can be difficult to print on due to their flexible nature and a process known as dye migration, where dye from polyester fibers is released into your ink when cured). Home / Screen Printing Supplies / Inks / Low Bleed/Poly Ink Low Bleed (LB) inks are formulated to be directly printed onto medium to dark colored, cotton/polyester blends & 100% polyester garments. Pantone Color Match. Screen Printing, the process of imprinting a logo or image onto a shirt, can be done with a 50/50 polyester and cotton blend. NOTE Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. Conway are happy to answer any questions you have concerning screen printing on 50/50 blends—or any other screen printing needs you may have. Hey screen printers here is a quick video on screen printing polyester performance shirts. Natural fabrics are the ultimate choice for screen printing, as they tend to absorb the ink more readily than man-made fabrics do. The third way is with a digital ink probe, but that process poses the same problem as the pyrometer. What is Direct to Garment Digital Printing? It may also shrink when dried after screen printing. 1: Develop a business idea 100% Polyester fabric allows for 100% of your image to be transferred into the fabric without losing the resolution of the original image. Kodak has launched the Kodacolor EDTG series of direct-to-garment inks for digital printers. It’s also easy to access our digital marketing collateral online. Because it’s both easier and cheaper for this particular process. Cotton fabrics . When it comes to custom screen printing, there are many choices to make, so this just makes it a little bit easier to decide on your perfect shirt. It’s also difficult to create an exact pantone color on a 50/50 blend. This process is slower and more expensive than other options, but it’s a necessity for screen printing on 50/50 blends. 65% color intensity 35% color loss due to cotton. Screen printing on a 50/50 cotton/polyester blend t-shirt can be done using plastisol inks or water-based inks with the proper polyester-friendly additives. Polyester fabrics tend not to adhere to the pallet as securely as cotton fabrics, therefore be cautious not to shift the garment during printing. Conway, we make it our business to stay ahead of the trends. Before going into production, allow a printed shirt to rest overnight and wash it to ensure that you have consistent coverage, good adhesion and no signs of dye migration. © 2020 Gildan Activewear - All Rights Reserved. 100% cotton, on the other hand, will hold the screen printed image better, and is less likely to bleed during the printing process. Screen Printing is great for T-shirts, jackets, sweats and athletic bags. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. Sublimation is also limited by the color of apparel being personalized. We are here to help! However, as the market for printing on 50% cotton and 50% polyester has grown. This can also happen during the drying phase of screen printing, so it’s always been an obstacle to successful screen printing on 50/50 blends. SLUB PRINTING TECHNIQUES: PLASTISOL-320 degrees, low flashing temperature, soft hand/ curable reducer at 5% WATER BASE INK-300/310 degrees (120 sec), low flashing temperature, retarder at 5%. These inks provide great coverage and have a creamy body unlike most bleed resistant inks; therefore, making the ease of printing more simple. We also do digital printing and embroidery, and we can walk you through making the best choices for your order. Is Screen Printing on 50/50 Blends Possible? We Accept Requests for: Designs with 1-4 colors. The process of screen printing on a 50/50 blend involves heating the fabric that is going to be printed on, which can cause a 50/50 fabric blend’s dye to start to transition to a gas, which in turn causes the fabric dye to mix with the ink. At A.I.R. Have a Merry Christmas and a Happy New y… twitter.com/i/web/status/1…, A.I.R. Cotton. Engineered for DTG imaging as well as printing directly on finished garments or roll fabrics, the water-based ink is compatible with cotton, cotton-blend, and polyester fabrics. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. In addition, use a direct screen print only if you have a one-color print, or print two colors only if they do not butt up against one another. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. There are certain colors that are difficult to work with even on 100% cotton fabrics, such as purple, kelly green, royal blue, and turquoise. Top 5 Questions About Direct To Garment T-shirt Printing, Keys to Success for Direct-to-Garment Printing on Dark Fabric. Other materials such as Spandex and Nylon may not absorb the ink properly and may crack when stretched. Also, because of the high polyester content, these fabrics are more sensitive to heat which makes curing a trickier process. The major issue with screen printing on 50/50 t-shirts is the tendency of deep dyes to bleed through light … Baby Bibs - 65%-35% Polyester-Cotton blanks Wholesale – Bulk – Baby Bibs -Bandana Bibs – Infant Plain Color Bibs Achieve a “VINTAGE – RETRO Look” by Printing on Poly-Cotton Blend Fabrics. Note: the Epson polyester pretreatment is only recommended on 100% polyester shirts. To prevent this problem, use highly opaque ink or print a base layer of a barrier material, and cure at the lowest recommended temperature. High screen tension produces low off-contact (the space between the fabric and the screen), which is exactly what you need in order to get a good result on 50/50 blends. Try our 100% Polyester Blank Fabrics for a VIBRANT/BRIGHT Colored Designs. Screen printing on 100% polyester presents two unique challenges. If you are printing on a 50/50 or tri-blend, a cotton pretreatment solution is recommended. These emblems are manufactured to withstand the harshest industrial laundering. Cotton and other natural fibers have a higher heat tolerance and the ability to be discharged for a natural colored base, making them ideal for those who want only the softest screen prints. Try our 100% Polyester Blank Fabrics for a Vibrant Colored Designs. However, as the market for printing on 50% cotton and 50% polyester has grown. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. The second way is by using a pyrometer that reads the temperature without touching the ink. These blended garments have plenty of advantages, but they also pose some of the same challenges that come with printing on fully … The second challenge is shrinkage. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Quality screen printing on 50/50 blends requires high screen tension. Contact A.I.R. Supplying ASI and SAGE Promotional Distributors Logo Printed Baby and Toddler Blanks Since 2000 Use consistent off-contact printing (leaving space between the screen and the substrate), which allows a uniform application of ink to the shirt’s surface. However, it must be done carefully to avoid color bleeding and ensure a clear image. While screen printing on 50/50 fabrics is possible, some colors are easier to capture than others. However, there are Important Changes to note. However, these strips don’t give an exact measurement of temperature, so they don’t work very well for something as precise as screen printing on 50/50 blends. Unlike sublimation, screen printing can be done on any surface without the need of polyester. Using a good quality, low bleed, high opacity white ink for all of your darker … We offer 100% cotton blends, poly blends (50% cotton/50% polyester), and tri-blends (50% polyester/25% cotton/25% rayon or 50% polyester/37% ring-spun combed cotton/13% rayon). Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. Screen Print. As a fabric, it’s known for its … Generally, polyester garments are cured at temperatures under 320°F. Ringspun cotton or regular cotton? Due to its composition, a 50/50 fabric blend is highly susceptible to bleeding. A similar workflow is used for DTG printing on polyester as it is for cotton. While this is helpful for screen printing on any fabric, it’s incredibly important when it comes to screen printing on 50/50 blends. Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. The most common garment are t-shirts but we can print on sweatshirts, jerseys, caps, … PRINTING TECHNIQUES. More and more, however, customers are looking for alternatives. Orders of 6 or more. Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. 65% color intensity 35% color loss due to cotton. A precise color match, a cotton pretreatment solution is recommended color intensity 35 % intensity... To perfect screen printing on cotton/polyester blends are becoming more common, cotton/polyester blends, 100 % cotton and strength... We offer a large catalog of ultra-soft infant & toddler Blank clothing high temperatures screen... 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